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PROFINEWS 74

Innovasic Semiconductor has announced its new RapID Platform connectivity solution for PROFINET RT. Engineers can now download everything they need to integrate PROFINET into devices. This risk-free, no cost evaluation kit is fully functional and pre-tested for PROFINET conformance. "Innovasic's new RapID Platform is a first," said Keith Prettyjohns, Innovasic's CEO. "Engineers can now quickly and easily add Profinet to their products without re-inventing the wheel." A license fee applies only if the platform is used in production. The solution uses Innovasic's fido1100 communication controller to handle the PROFINET traffic. This either acts as a "network processor" alongside a host microcontroller or it can be used as a standalone solution. Innovasic also has a new web-based Developer Portal to support the RapidID package. INNOVASIC SEMICONDUCTOR.

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Emerson Process Management has added PROFIBUS support to its AMS Suite when used with its DeltaV digital automation system. AMS Device Manager v11 now provides a single application for managing field devices using HART, FOUNDATION Fieldbus, PROFIBUS DP, and IEC 62591 (WirelessHART) communications. Adding PROFIBUS DP support enables users to remotely access diagnostics and configurations from PROFIBUS devices such as motor starters, drives, MCCs, and other high value equipment. By having a central point to actively manage assets, users can take advantage of predictive diagnostics and remote configuration to improve equipment reliability and availability. EMERSON PROCESS MANAGEMENT

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On 12. March 2010 the first ever PROFIBUS Product Developer Workshop took place in Shenzen, in the south of China. The event was organized by profichip China one day after the SPS Industrial Automation Fair in Guangzhou. In the one day sessions over 30 engineers were trained how to start developing a PROFIBUS product. Main topics were: the software and hardware structure of an integrated PROFIBUS interface, the differences between DP-V0, DP-V1 and DP-V2 protocols, PROFIBUS ASIC's from profichip GmbH, the RS485 physical interface design, and PROFIBUS tools. PROFICHIP

profichip GmbH from Germany has received an award for its proficonn chip – the smallest PROFIBUS DP Interface module worldwide. The award was the Innovation Prize 2010 in the hardware category of the prestigious ‘Initiative Mittelstand’ awards presented at the recent CEBIT fair.

proficonn interface modules enable easy and immediate hardware integration of a PROFIBUS DP slave interface. The module contains the PROFIBUS protocol and the complete RS485 interface including DC/DC transducer, dc decoupling and RS485 driver. 

PROFICHIP

 

The online Product Guide of PROFIBUS and PROFINET products has been revised to improve usability. By reducing the selection criteria, products can be found much more easily. For vendors product data can also be entered faster. In addition the presentation of certified products has been improved, to facilitate identification. The Product Guide is a free and well-proven benefit for members and users. The Guide is kept fully up to date by vendor members themselves.

PRODUCT GUIDE

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A completely new marketing brochure for PROFIenergy has been published, along with four other updated brochures covering PROFINET, PROFIBUS PA, PROFIdrive and PROFIsafe. All comply with the latest corporate design of PI and are available for download in pdf format

FROM HERE

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Attempts to establish Regional PI Association (RPA) in the key Middle East area have not so far proved fruitful ... but that’s all about to change! Paula Doyle from Ireland has recently taken up a new job in Dubai with Siemens and part of her mission is to set up an official RPA (Regional PI Association) as soon as possible. Paula is from Limerick in Ireland, where she gained her PhD. For the past four years she’s been in Scandinavia developing new control products for ABB. Her position with Siemens in Dubai is firmly centred on PROFIBUS and will allow her to focus her marketing skills on helping PI expand in the Middle East, a key area that deserves more support from the PI community. Her presence at the 23rd PI Meeting in Rome (see full report left) gave her the chance to meet current RPA Chairmen and to find out 'how they did it'. We’ll keep you informed of Paula’s progress.

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Among the many presentations given on the PI booth was one about FDI technology. PI is actively working as part of the FDI Cooperation to help develop FDI, which will lead to a big reduction in the costs of maintaining plant assets. It enables both FDT- and EDDL-based host systems to manage field devices using a single engineering package, so it will make different engineering solutions for different devices obsolete

. It also provides a scalable alternative in applications ranging from simple configuration to the complex management of sophisticated field devices.

 

 

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PROFINEWS is published by PI, a global community supporting technological excellence in industrial automation. It represents PROFIBUS, PROFINET and IO-Link and actively collaborates with other leading automation groups such as ECT, HART, FDI, FF, OPC and WCT.

www.profibus.com or www.profinet.com


The new China PROFIBUS&PROFINET Association (CPA) was founded on March 24, 2010 in Beijing to strengthen future PROFIBUS and PROFINET activities there. More than 30 Chinese experts from vendor companies, institutes and universities attended the first meeting which was hosted by the Instrument Technology & Economy Institute P.R.China (ITEI). During the meeting, PI Chairman Jörg Freitag, Deputy Chairman Michael Bryant and ITEI president Mr. Ouyang Jinsong expressed their support. Mr. Freitag gave presentations about the latest technologies and prospects for PROFIBUS and PROFINET and emphasized the importance of the foundation of CPA. At the end of the meeting he declared the foundation of CPA and stated that it will be the only RPA in China that will be accepted and supported by PI in the future. Experts at the meeting expressed their wish that the new CPA should absorb all kinds of memberships and also extend the influence of and provide a continual technology platform for users in China. CPA aims to strengthen the understanding and promotion of PROFIBUS and PROFINET in China, and promote PROFIBUS and PROFINET technologies in factory, building and process automation. It will also provide improved services to vendors, suppliers, integrators and end users, and promote and help support Chinese companies who wish to develop PROFIBUS and PROFINET products. CHINA

Planning for the PTO's General Assembly Meeting continue apace. The GAM is on August 3 - 5 and this year is a 'real' event in Scottsdale, AZ, following the virtual, on-line, event of 2009. This year is PTO's 16th anniversary and some exciting agenda items are expected. Meanwhile, PTO's series of one-day free training events continues to attract a growing number of attendees. IO-Link is making good progress too. A new web site devoted to PROFINET is under construction. This is intended to make it easy to understand and use PROFINET, with special navigation features according to what company type you belong to or job title you hold. PTO hopes to debut this at the GAM. PTO

The next PROFIBUS and PROFINET User Group conference is being held at the end of June. It will include papers discussing radio communications suitable for factory and process automation, and cover case studies of applications where wireless techniques have already been applied. The conference is scheduled for 29-30 June, at the Stratford Manor Hotel in Warwickshire. Functional safety over wireless will also be included. Workshops are being held in parallel with the main lectures, during which PROFIBUS Competence Centre instructors will show how to use diagnostics tools to identify site wiring or equipment problems. There are exhibitions by major suppliers and equipment vendors. UK

This year the Japanese PROFIBUS Organization is holding its annual 'Day' seminar in Tokyo on June 30. It is the 5th consecutive annual 'Day' event and this year JPO will change the name to "PROFIBUS & PROFINET Day", to better reflect the content. 23 member companies and two Associations will take part. (Last year 15 member companies and two Associations joined the event). JPO will show PROFIBUS DP/PA and PROFINET multi-vendor demonstration systems with products from members on working demo. There are also 9 seminars about product development, plus product information and application stories about the full range of PI technologies. JPO expects more than 150 visitors to attend. JAPAN

UL Group has been accredited with the first PI Competence Centre (PICC) in India, joining the network of 37 other PICC’s operating in 22 countries. PI Competence Centers (PICC’s) play an essential role in supporting first-time developers, users, integrators and OEMs of PROFIBUS and PROFINET devices and systems. A PICC is governed by 'Quality of Services’ Agreement that ensures technical excellence and non-partisan service. Formalized training courses are delivered by the PICC to help attendees become accredited engineers or installers of PROFIBUS and PROFINET equipment. Successful attendees clearing the final tests receive an official PROFIBUS Certified Engineer or Certified Installer Certificate. The courses provide a mixture of theory and ‘hands-on’ problem-solving exercises. The PICC also provides diagnostic services for PROFIBUS installations using the latest diagnostic tools and supports the local Regional PI Association (RPA) - Indian PROFIBUS PROFINET Association (IPA).  india(at)profibus(dot)com

To support the rapid worldwide dissemination of its unique point-to-point connection solution for smart actuators and sensors, the IO-Link consortium has created a new infrastructure. Accordingly, IO-Link is now part of Technical Committee (TC6) within PI and is also represented on the Advisory Board.

 

Working Groups (WGs) in the areas of technology, marketing, network integration, and profiles make up the infrastructure for further technical development and efficient dissemination of IO-Link technology. A new Steering Committee (SC) has been formed, to include representatives of all IO-Link interest groups (master manufacturers, device manufacturers, system providers, service providers, and chip manufacturers).

 

Perhaps the biggest change is the elimination of the membership entrance fee of EUR 10,000. Membership in a Regional PI Association and acknowledgement of the IO-Link System of Rules now provides access to the specifications, participation in WGs, and use of the "IO-Link" logo.

IO-Link enables quick and easy expansion or simplification of PROFIBUS and PROFINET networks. An IO-Link expansion module attaches directly to the network as a node, allowing up to four intelligent sensors to be connected. This cuts costs by up to 40% claims Balluff because one expander and 4 discrete sensor hubs can replace 5 discrete PROFIBUS modules. Further, up to 76 sensors per node are possible.
BALLUFF

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India ran a series of workshops in December for engineers from the cement and electronics industries. About 55 people attended. The event was a great success says Dileep from UL.

PI has abolished the certification fees for PROFINET products for PI member companies, now that the certification process has been fully developed. Certification nows covers the entire functionality of PROFINET, extending from IO devices with RT functionality and IRT functionality to IO controllers.

 

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When Ingersoll CM Systems, Inc. of Midland, MI, USA decided to build their next generation deep fillet rolling machine, they were looking to create a more modular and expandable machine that would allow their customers to easily keep pace with evolving crankshaft sizes. Used in rough machining production to strengthen and straighten journals, a deep fillet rolling machine increases the fatigue strength of a crankshaft by up to 3 times.

 

Ingersoll’s deep fillet rolling machines are recognized as a world leader in crankshaft manufacturing.  After evaluating and testing several I/O networking options in the market, Ingersoll determined that Balluff’s new IO-Link solution would be the best option for decreasing costs and the number of components per machine.

 

Gary Munger, Controls Engineering Manager for Ingersoll, said “The IO-Link solution resulted in 60% cost savings compared with our previous I/O modules. The savings came from reducing the number of components used in the machine and by using the more economical IO-Link hubs.” Gary added: “Reducing the number and complexity of the components also reduces the possibility of failure.”

 

IO-Link is an open, economical technology that allows for the expansion of networked I/O devices. By using low cost, standard M12 cables, the point-to-point wiring is the most cost-effective available. Balluff’s IO-Link hubs contain only the I/O circuits without the cost of the full network protocol.

 

The process of switching a machine’s networking architecture can sometimes be a difficult and daunting task. By using IO-Link as an expansion network, Ingersoll’s PROFIBUS architecture was maintained.

 

“Balluff supplied evaluation units for benchmark testing and the entire transition process was a relatively smooth and easy one,” said Gary Munger. "By building this new generation of deep fillet machines using IO-Link technology, Ingersoll is able to pass on significant cost savings to its customers." BALLUFF

Certification

PI has decided to abolish certification fees for PROFINET devices developed by member companies.

 

Another Story

This is another news brief telling you what happens in PI

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Comtrol has added TCP/IP to PROFINET IO connectivity to the Devicemaster UP line of Industrial Ethernet gateways. The device provides connectivity to both serial and Ethernet TCP/IP raw/ASCII devices and provides detailed diagnostics. It configures in minutes. Supported PLCS include ET-400, S7-400 and S7-300, the Omron CJ Series, and Bosch Rexroth IndraControl types. COMTROL

The latest Subcon-Plus-Profibus/90° family of connectors offers the option of insulation displacement technology, allowing PROFIBUS cables to be used with solid or flexible copper conductors and reducing assembly times significantly. The high-grade shielded connector housing permits excellent interference immunity even at maximum transmission rates.
PHOENIX CONTACT

The AnyBus X-gateway is a configurable stand-alone module that allows plant-floor PROFIBUS devices to communicate with a Modbus-TCP network and vice versa. Typical applications are installations with mixed usage of Siemens and Schneider Electric, ABB or GE PLCs. The X-gateway is DIN rail mounted and functions as a server (slave) on the Modbus-TCP network and as a master on the PROFIBUS side. HMS INDUSTRIAL NETWORKS

The latest version of the PROFItrace troubleshooting & maintenance tool contains an OPC server, offering a standardized way to get data into other applications. Procentec says "the opportunities are vast!" For example, ProfiTrace tags can be displayed in a SCADA/HMI package, or linked to an SMS/email client; reports can be generated in Word/Excel.
PROCENTEC

A new set of free Windows7 drivers is available for Softing PROFIBUS PC interface boards, including PCI Express, PCI, PC/104plus and USB types. These drivers support 32 and 64 bit versions of Windows7, Vista and XP. This allows 32 bit applications to run on 32 bit and 64 bit operating systems and native 64 bit programs to be built.
SOFTING

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Version 3.1 of ProfinetCommander, the PROFINET development and test tool that makes it easy to build a PROFINET network without PLC programming skills, now includes the option to display I/O data in hex, binary, or decimal, GSDML file parsing support for UNIX or Windows and added decoding of PROFINET port data change notification alarms. PIC

A new ERTEC200-based PNIO Starter Kit is available, offering an easy way to add PROFINET to automation devices. It includes all the hardware, software and debugging tools needed to setup a PROFINET IO device prototype, including an Evaluation Board, ERTEC200 samples, the PNIO Stack and real time examples in source code. SIEMENS

Phoenix Contact plans to make prototypes of its TPS-1 chip available in September 2010.  Otherwise known as ‘Tiger’, TPS-1 is a highly integrated single chip ASIC for easy connection of compact devices and drives to PROFINET controllers. The device supports RT and IRT functionality and is fully compatible with current PROFINET specifications. It will also meet the V2.3 specification expected shortly. In collaboration with Siemens, Phoenix Contact contributed its experience of Interbus to the development and also incorporated new ideas.  Tiger makes the connection of smaller and simpler field devices to PROFINET cost-effective for the first time.  PHOENIX CONTACT

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in devices such as compact IOs.“

 

PROFIenergy takes off: Phoenix Contact has also become one of the first companies to introduce PROFIenergy devices (see product story right). The goal, said Bibelhausen, is to make the company's entire PROFINET portfolio available in PROFIenergy-compliant versions.

 

Siemens has also introduced a PROFIenergy-enabled ET200S (right). Ruttkamp said: "For I/O, there will be downloadable PROFIenergy modules, as with our PC-based solutions. PROFIenergy technology is an important part of our “green” portfolio which underlines our contribution to sustainable environmental protection and energy savings.”

As the Chinese "Year of the Tiger" was being celebrated in February, Phoenix Contact formally announced its new PROFINET chip - the TPS-1. Known as 'TIGER' it is a highly integrated single-chip ASIC for easy implementation in low end compact devices and drives. The chip supports existing PROFINET RT and IRT specifications.

 

Volker Bibelhausen, Director of the Automation Business Unit of Phoenix Contact Electronics said: "With the TIGER chip, even small and simple field devices can be connected to PROFINET cost-effectively."

 

Siemens collaborated with Phoenix Contact in the development of TIGER and Uwe Ruttkamp, Director Product and System Management SIMATIC, confirmed that: "We plan to use TPS-1

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The 22nd Annual PI Meeting of Regional PI Association (RPA) Chairmen, which took place in Rome mid-June, was attended by a total of 26 delegates, including 14 RPA Chairmen. In a packed 3-day agenda, a range of technical and organizational topics was discussed.

 

One early task for the meeting was to elect a new PI Deputy Chairman. The previous deputy – Michael Bryant from PTO in North America – said he was happy to stand again and was duly re-elected.

 

Marketing reports were presented by Germany and USA and reports from RPA Chairmen included one from the new China PROFIBUS&PROFINET Association (CPA) based at ITEI in Beijing. New CPA Chairman Wang Haibin demonstrated his excellent command of the English language as he spoke of the CPA's plans.

 

Paula Doyle, from Ireland but currently working in Dubai, told the meeting that she was aiming to have an RPA established there shortly to cover Middle Eastern countries. She later thanked delegates for giving her with such a warm welcome, and for the help and advice she had received from the PI community. (See also story right).

 

A major role was played by Xaver Schmidt, head of the PROFINET Marketing Working Group, who needed several sessions to cover the full extent of its current work.  A comprehensive overview of latest marketing support publications was provided, followed by a review of a comprehensive draft marketing slide set which is flexible enough to cover all needs.

 

Technical updates delivered by Schmidt included the current status of PROFINET standardization and latest technical developments, including the recently announced Tiger chip from Phoenix Contact which not only supports all existing PROFINET standards, but also the updated PROFINET specification to be announced in August. Tiger is a cost-effective single chip PROFINET interface designed primarily for use in compact IO and drives applications.

 

Schmidt also gave a presentation on PROFIenergy, PI’s latest PROFINET profile for managing energy consumption better by switching end devices over the network in response to pause conditions such as weekends and holidays. PROFIenergy can also be used to monitor energy consumption. The meeting was advised that a project to quantify the savings possible from PROFIenergy had been initiated. Delegates were then invited to participate in a workshop to determine how PROFIenergy can be marketed worldwide.

 

The third day included an overview of IO-Link, the point to point communication standard for sensors and actuators that PI has been instrumental in getting off the ground. USA seminars have been successfully implemented.

 

The final sessions were devoted to new web developments at www.profibus.com, including the latest RPA pages that are designed to be managed by RPA Chairmen themselves using a Content Management System that allows considerable flexibility for each country to create and maintain their own sections. 

 

A second workshop on the final day focused on strategy, during which ‘blue sky’ thinking was encouraged in an effort to see how PI can offer new benefits to its members. A range of suggestions emerged, though the consensus was that full day session devoted to the topic was necessary. This will be held during a future PI meeting.

 

PI Italia hosted the meeting and provided excellent hospitality and organization throughout. Ciao!

 

A comprehensive offer of products and services is now available from a wide range of providers to aid with the design and development of PROFINET devices. As well as sophisticated SDKs, firmware based on Standard Ethernet interface, PROFINET ASICs, and ready-to-install modules can now be easily purchased to support fast and effective deployment of PROFINET devices. A brochure entitled “The Easy Way to PROFINET Technology" has been published and is now available for download HERE. This includes a full overview of all providers. With the release of the new TPS1 (TIGER ASIC) by Phoenix Contact, yet another PROFINET chip is now available to assist device implementers. TIGER has been designed especially for compact devices (e.g. compact IO modules or drives). 

EtherCAT and Powerlink, which focus mainly on drive technology, were estimated to have market shares of 4% and 11% respectively (see graphic).

IMS Research forecasts PROFINET to grow the most between 2008 and 2013, with +8.7% (CAGR). It predicts EtherNet/IP will grow more slowly (by +7.1%) and Modbus TCP/IP will decline (by about -0.4%). IMS RESEARCH

In a new market study called “The World Market for Industrial Ethernet – 2009 Edition”, IMS Research in UK estimates that with a market share of 28% PROFINET is amongst the top most-used Industrial Ethernets worldwide. The study particularly notes that PROFINET offers an Industrial Ethernet solution for a comprehensive range of applications, including high-speed motion control. PROFINET, EtherNet/IP and Modbus TCP/IP fill the top slots, accounting for 80% of the total market.http://www.imsresearch.com/index.php

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Welcome to the second issue of our new email version of PROFINEWS. I have just returned from the 23rd Annual Meeting of PI Chairmen in Rome and I can tell you that many exciting strategies are falling into place around the world right now. Following a major web development project, your local Regional PI Association office can now create its own unique web presence at www.profibus.com and I am sure you'll soon be seeing the results of that initiative. Our new corporate image is being implemented widely and the PI brand is becoming stronger than ever as a result. The economic crisis of the past 2 years appears not to have dented our technological progress and PROFIBUS continues to be the most successful fieldbus the world has seen. PROFINET is following virtually the same growth curve so PI is fast becoming a major force in automation today. Future plans include extending our reach geographically, with the Middle East being our next target. Other plans will roll out over the next 12 months and we’ll keep you informed as these become public. It’s an exciting time to be involved in automation - particularly within the PI community. I invite everyone, especially those who have still not taken the step into our world of networking, to join us. Finally, I wish you all the success you wish yourselves in whatever role you play at the moment.

Jörg Freitag, PI Chairman

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PROCENTEC's ProfiTrace diagnostics tool has been enhanced with a CommDTM, meaning it’s now possible to parameterize PROFIBUS devices using plant asset management tools like FieldCare and PACTware direct from the ProfiTrace platform. The regular ProfiTrace functions like message recording, signal analysis, DP master functions and OPC can be used simultaneously with the DTM. Thousands of users are using PROFItrace daily. ProfiTrace has a community on LinkedIN which is used for FAQs, application stories and news. PROCENTEC

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The new

GHS 12G/8

Gigabit Modular Switch from Phoenix Contact allows 12 Gigabit ports to be installed on a mounting rail. It is therefore especially suitable for use in a powerful automation backbone and for connecting to the higher-level IT network. It supports all commonly used Gigabit and Fast Ethernet data transfer standards, standard IT protocols as well as PROFINET.

 

The modular concept allows expansion to 28 ports. Twisted pair and fiber options are available.

The switch includes diagnostic and configuration functions Important parameters can be read and set at the device using an operator console. S

upport for the energy management of automation systems via the PROFIenergy profile is incorporated

.

 

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The new

GHS 12G/8

Gigabit Modular Switch from Phoenix Contact allows 12 Gigabit ports to be installed on a mounting rail. It is therefore especially suitable for use in a powerful automation backbone and for connecting to the higher-level IT network. It supports all commonly used Gigabit and Fast Ethernet data transfer standards, standard IT protocols as well as PROFINET.

 

The modular concept allows expansion to 28 ports. Twisted pair and fiber options are available.

The switch includes diagnostic and configuration functions Important parameters can be read and set at the device using an operator console. S

upport for the energy management of automation systems via the PROFIenergy profile is incorporated

.

 

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Of those 31.4 million PROFIBUS devices, 5.4 million are now used in process automation so it's clear that PROFIBUS has assumed the dominant fieldbus role. The latest PA Profile V3.02 is expected to accelerate this since it contains a set of important asset management features specifically requested by end users.

 

In the Functional Safety market, PROFIsafe continues to lead as well. The 220,000 purchased PROFIsafe devices in 2009 equals the number purchased the previous year. The installed base of PROFIsafe now exceeds 850,000 devices.

 

NB: PROFINET market statistics are collected by an independent and fully neutral third party. Only end devices are included in the count; infrastructure devices are excluded.

 

Paula to set up Dubai office

Attempts to establish Regional PI Association (RPA) in the key Middle East area have not so far proved fruitful but that’s all about to change. Paula Doyle has recently joined Siemens in Dubai and is planning to set up a formal RPA there shortly. Paula is from Limerick in Ireland, where she gained a PhD. For the past four years she’s been in Scandinavia developing new control products for ABB. Her move to Dubai means she can now focus her marketing skills on helping PI expand in the Middle East. She told PROFINEWS that legal requirements in Dubai mean that some kind of PI Competence Centre (PICC) will have to be established first. Her attendance at the 23rd PI Meeting gave her the chance to meet many of the other RPA Chairmen and to see how they did it. We’ll keep you informed of Paula’s progress.

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PI and its members were strongly represented at the recent Hannover Fair in April, with a new booth design reflecting the latest corporate design standards. Multi-vendor demonstrations, a host of new products and many educational seminars gave visitors a full insight into PI activities. Major topics included PROFINET, PROFIsafe, PROFIdrive, and of course the new PROFIenergy profile which promises to cut energy consumption dramatically.

 

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Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

PROFIenergy can operate either alongside existing automation processes on a single controller platform, or a separate, dedicated, energy management controller can be used. PROFIenergy is applicable to single devices such as actuators and remote IO, as well as sub-systems such as robot cells and paint lines.

PROFIenergy is thus an ‘enabling technology’ that allows intelligent energy management strategies to be deployed over existing PROFINET networks. Vendors support PROFIenergy by implementing the required functions in their devices or sub-systems, thereby making PROFIenergy available ‘on tap’. Actual energy savings depend on how end users choose to adapt PROFIenergy to their automation networks.

Early estimates by one automotive manufacturer suggest that savings of up to €60,000 per annum could be achieved for a robot cell through the use of PROFIenergy.

PROFIenergy can operate either alongside existing automation processes on a single controller platform, or a separate, dedicated, energy management controller can be used. PROFIenergy is applicable to single devices such as actuators and remote IO, as well as sub-systems such as robot cells and paint lines.

PROFIenergy is thus an ‘enabling technology’ that allows intelligent energy management strategies to be deployed over existing PROFINET networks. Vendors support PROFIenergy by implementing the required functions in their devices or sub-systems, thereby making PROFIenergy available ‘on tap’. Actual energy savings depend on how end users choose to adapt PROFIenergy to their automation networks.

Early estimates by one automotive manufacturer suggest that savings of up to €60,000 per annum could be achieved for a robot cell through the use of PROFIenergy.

Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

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Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

PROFIenergy

Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

PROFIenergy takes off

Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

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Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

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FDI workshop

At the Hannover Fair on April 20, 2010, experts discussed the latest development of FDI technology. The primary benefit of FDI is that end users with either an FDT- or an EDDL-based host will have a single source solution for managing field devices. Users will no longer need to manage disparate device descriptions, which will reduce the costs associated with maintaining assets in the field.

The FDI project will also provide a very scalable solution that users can deploy in applications ranging from simple configuration to complex management of the most sophisticated field device. This makes different solutions for different devices obsolete. An example of this is that FDI device packages for applications such as valve diagnostics will provide the same functionality regardless of the host system.

The discussion was moderated by Dr. Thomas Tauchnitz, Sanofi Aventis. Participants were Kimikazu Takahashi (Yokogawa), Hartmut Wallraff (Invensys), Daniel Huber (ABB), Hans-Georg Kumpfmüller (Siemens) and Dr. Raimund Sommer (Endress+Hauser).

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Welcome to our new PROFINEWS newsletter

PROFIenergy can operate either alongside existing automation processes on a single controller platform, or a separate, dedicated, energy management controller can be used. PROFIenergy is applicable to single devices such as actuators and remote IO, as well as sub-systems such as robot cells and paint lines.

PROFIenergy is thus an ‘enabling technology’ that allows intelligent energy management strategies to be deployed over existing PROFINET networks. Vendors support PROFIenergy by implementing the required functions in their devices or sub-systems, thereby making PROFIenergy available ‘on tap’. Actual energy savings depend on how end users choose to adapt PROFIenergy to their automation networks.

Early estimates by one automotive manufacturer suggest that savings of up to €60,000 per annum could be achieved for a robot cell through the use of PROFIenergy.

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PROFIenergy takes off

Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

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PROFIenergy can operate either alongside existing automation processes on a single controller platform, or a separate, dedicated, energy management controller can be used. PROFIenergy is applicable to single devices such as actuators and remote IO, as well as sub-systems such as robot cells and paint lines.

PROFIenergy is thus an ‘enabling technology’ that allows intelligent energy management strategies to be deployed over existing PROFINET networks. Vendors support PROFIenergy by implementing the required functions in their devices or sub-systems, thereby making PROFIenergy available ‘on tap’. Actual energy savings depend on how end users choose to adapt PROFIenergy to their automation networks.

Early estimates by one automotive manufacturer suggest that savings of up to €60,000 per annum could be achieved for a robot cell through the use of PROFIenergy.

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PROFIenergy can operate either alongside existing automation processes on a single controller platform, or a separate, dedicated, energy management controller can be used. PROFIenergy is applicable to single devices such as actuators and remote IO, as well as sub-systems such as robot cells and paint lines.

PROFIenergy is thus an ‘enabling technology’ that allows intelligent energy management strategies to be deployed over existing PROFINET networks. Vendors support PROFIenergy by implementing the required functions in their devices or sub-systems, thereby making PROFIenergy available ‘on tap’. Actual energy savings depend on how end users choose to adapt PROFIenergy to their automation networks.

Early estimates by one automotive manufacturer suggest that savings of up to €60,000 per annum could be achieved for a robot cell through the use of PROFIenergy.

PROFIenergy starts to climb

Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

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6666666666666666Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

PROFIenergy can operate either alongside existing automation processes on a single controller platform, or a separate, dedicated, energy management controller can be used. PROFIenergy is applicable to single devices such as actuators and remote IO, as well as sub-systems such as robot cells and paint lines.

PROFIenergy is thus an ‘enabling technology’ that allows intelligent energy management strategies to be deployed over existing PROFINET networks. Vendors support PROFIenergy by implementing the required functions in their devices or sub-systems, thereby making PROFIenergy available ‘on tap’. Actual energy savings depend on how end users choose to adapt PROFIenergy to their automation networks.

Early estimates by one automotive manufacturer suggest that savings of up to €60,000 per annum could be achieved for a robot cell through the use of PROFIenergy.

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Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

PROFIenergy can operate either alongside existing automation processes on a single controller platform, or a separate, dedicated, energy management controller can be used. PROFIenergy is applicable to single devices such as actuators and remote IO, as well as sub-systems such as robot cells and paint lines.

PROFIenergy is thus an ‘enabling technology’ that allows intelligent energy management strategies to be deployed over existing PROFINET networks. Vendors support PROFIenergy by implementing the required functions in their devices or sub-systems, thereby making PROFIenergy available ‘on tap’. Actual energy savings depend on how end users choose to adapt PROFIenergy to their automation networks.

Early estimates by one automotive manufacturer suggest that savings of up to €60,000 per annum could be achieved for a robot cell through the use of PROFIenergy.

Automation users try when they can to minimize energy consumption, responding to pressures to cut costs and comply with increasingly stringent ‘green’ obligations.

Methods range from switching off equipment manually to installing semi-automated shut-down systems. Both are usually crude, expensive and hard to manage. To maximize energy savings a single, standardized, approach supported by vendors and users industry-wide is required – hence the PROFIenergy Profile.

The idea for PROFIenergy came from AIDA, the Association of German Automotive Manufacturers, who asked PI to develop a way of intelligently managing the energy consumed by power-hungry equipment such as robot cells. If these Energy Consuming Units (ECUs) could be switched on and off in an open, consistent and managed way, they argued, substantial cost savings could be achieved.

The PROFIenergy Profile enables control devices (e.g. PLCs) to send signals such as Begin Pause and End Pause over PROFINET to each ECU, in accordance with production circumstances such as lunch breaks, holidays, random line stoppages and even maximum load conditions. On receipt of the PROFIenergy commands, software ‘agents’ in the ECU firmware initiate ‘sleep’ modes that are pre-defined by the equipment vendor.

PROFIenergy can operate either alongside existing automation processes on a single controller platform, or a separate, dedicated, energy management controller can be used. PROFIenergy is applicable to single devices such as actuators and remote IO, as well as sub-systems such as robot cells and paint lines.

PROFIenergy is thus an ‘enabling technology’ that allows intelligent energy management strategies to be deployed over existing PROFINET networks. Vendors support PROFIenergy by implementing the required functions in their devices or sub-systems, thereby making PROFIenergy available ‘on tap’. Actual energy savings depend on how end users choose to adapt PROFIenergy to their automation networks.

Early estimates by one automotive manufacturer suggest that savings of up to €60,000 per annum could be achieved for a robot cell through the use of PROFIenergy.

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