PROFINEWS

 
 

PROFINEWS 79 April 2011

COOPERATION AND INTEGRATION

"I must say it (Hannover Fair 2011) was a far cry from the distant days of the standardization battles, and it was genuinely refreshing for visitors to be able to do business with many different parties without the extensive footwork required in previous years": Bryant

Welcome to PROFINEWS and news of an unusual spirit of cooperation at the recent Hanover Fair where a different form of 'integration' than we normally discuss took center stage in Hall 9. For the first time ever four 'fieldbus' groups joined forces to share a 'Field Communications' booth, with the aim of making it easier for visitors and supporting companies to see, listen to and touch automation networking and engineering technologies. I must say it was a far cry from the distant days of the standardization battles, and it was genuinely refreshing for visitors to be able to do business with four different parties without the extensive footwork required in previous years. Hannover Fair was smaller than ever this year too - which tended to lighten the atmosphere further. Some interesting news was announced by PI, particularly concerning node counts for PROFINET and PROFIBUS. You can read more below about that and other stories but I'd like particularly to draw your attention to perhaps one of the most interesting 'integration' stories of all - the integration of INTERBUS into the PI organization (see right). I think you'll agree that things in the 'field communications' world are changing pretty fast, with PI once again at the forefront!

Michael J Bryant, PI Deputy Chairman

PI NEWS

Field Communications Cooperation at Hannover

PI Joined forces with the FDT Group, the Fieldbus Foundation and the HART Communication Foundation at the Hanover Fair in hosting the first-ever co-sponsored Field Communication Lounge. The Lounge provided a display area divided into four separate sections. The aim was to reduce costs and make things more convenient for visitors and vendors alike by creating a single place in one Hall where the latest in field communication and integration technologies could be shown and discussed. PROFINET WALL AT HANNOVER FAIR 2011A common presentation forum and relaxation areas were also available. PI showed all its technologies, including PROFINET, PROFIBUS, PROFIenergy, PROFIsafe and IO-Link. A PROFIBUS display emphasized the easy to use nature of PI's world-beating fieldbus solution while a PROFINET wall (pictured) demonstrated the wide ranging scope of the products now available as well as the globalized nature of the vendor base. Presentations on all these technologies were given in the various forums organized throughout the 5 day Fair.

Tiger chip Development Kit is certifiedA number of important announcements were made at the Fair and you can read about those stories elsewhere on this page. A great photo-opportunity came with the awarding of an official PROFINET certification to the new Tiger TPS-1 ASIC Development Kit from Phoenix Contact (see also Product Story below right).  PI Chairman Joerg Freitag (left) presented the certificate to Gunnar Lessmann (middle), Project Manager TPS-1 Development of Phoenix Contact, with Albert Tretter from Siemens and two very relaxed PI models looking on! The press releases can be FOUND HERE

'Impressive' Growth in 2010

PROFINET, PROFIsafe, PROFIBUS node counts rise significantly

In 2010 nearly twice as many PROFINET devices were installed as in 2009. The number of PROFIBUS and PROFIsafe devices also increased significantly. Audited figures show that 900,000 PROFINET devices were added in 2010, bringing the total installed base to 3 million. “The completion of the 'PROFINET for Process Automation' profile announced recently is an important step towards a uniform communication concept for the process and manufacturing industries,” said Jörg Freitag, PI Chairman (below). "The path is now clear for PROFINET in process automation, and this will open up many new opportunities. We expect significant increases in the number of PROFINET nodes over the next few years.” IJOERG FREITAGn the same period the number of PROFIBUS nodes increased by 4.2 million, to a total of 35.6 million. "Considering the accelerating growth of PROFINET, our PROFIBUS growth is impressive," said Freitag, "proving that user confidence in PROFIBUS remains high." "Six million PROFIBUS nodes are used in process automation today," he added. In functional safety markets, 300,000 PROFIsafe nodes were installed in 2010, compared to 220,000 in 2009. The PROFIsafe total is now 1.15 million, making PROFIsafe the unchallenged leader in networked safety.

New Board Members for Germany and North America

BERNIE ANGER OF GE JOINS THE BOARD OF PI NORTH AMERICABernie Anger, General Manager Control and Communication Systems for GE Intelligent Platforms, has been elected to the PI North America Board of Directors.  The appointment follows GE Intelligent Platforms’ commitment to PROFINET as the backbone network of its next generation PACSystems controller architecture. Michael Bryant, Executive Director of PI North America, said: “GE Intelligent Platforms has been a member of PI North America since 1995. Having Bernie on the Board means GE can now play a big role in determining the strategic direction of our technologies in the USA and Canada. There’s no doubt that the expertise and leadership that Bernie brings, together with the market impact that GE Intelligent Platforms will make, can accelerate progress not only in North America but globally too.”

Prof Firthjof Klasen Joins PI BoardSeparately, Prof. Dr. Frithjof Klasen (left) has been elected to the Board of Directors of PI in Germany,  replacing founding chairman Prof. Dr. Klaus Bender who retired in 2009. The PI Board of Directors now comprises Jörg Freitag (Chairman, Siemens AG), Klaus-Peter Lindner (Endress + Hauser Process Solutions), and Prof. Dr. Frithjof Klasen (AIT). Prof. Klasen has served as director of the Institut Automation & Industrial IT (AIT), Cologne University of Applied Sciences, since 2003. He is an expert on PROFINET and Industrial Security and AIT has been an active member of PI Germany since 1997. It is also an accredited PROFINET Competence Center. Prof. Klasen has helped implement numerous industrial automation projects, both domestically and abroad.

Are You LinkedIn?

Dolf van Eendenburg, President of the Dutch and Belgian PI Associations and owner of the PROFINET LinkedIn group, has switched it to 'open discussion' mode. This means all future discussions will be fully visible, searchable, and shareable to all users of the Web. Said Dolf: "I look forward to our future discussions now joining the broader conversation of the Web and gaining greater visibility for PROFINET as a result."

APPLICATIONS

Unified Monitoring of PROFINET and PROFIBUS Networks

Our major requirements for diagnostics tools are easy handling and a clear and unambiguous diagnosis,“ says Christian Harbich from the SZST I&C department. “With the TH SCOPE, diagnostics is really easy. It only takes a few minutes to learn how to use the solution.“

Thanks to the web-based concept any software installation becomes unnecessary and all networks can be accessed remotely from the office.Salzgitter Flachstahl is the biggest steel subsidiary of Salzgitter AG, one of Europe’s leading steel technology companies.  Its central service provider SZST Salzgitter Service und Technik GmbH permanently monitors PROFINET and PROFIBUS networks in several installations.  Adequate diagnostics is a major criterion for SZST who needs to be able to act quickly when necessary.

Recently, they decided to use the latest Trebing + Himstedt TH SCOPE which enables unified, cross-protocol monitoring in one software package. “Our major requirements for diagnostics tools are easy handling and a clear, unambiguous diagnosis,“ says Christian Harbich from the SZST I&C department.  “With the TH SCOPE, diagnostics are really easy.  TH SCOPE IN USE AT STEEL WORKSIt only takes a few minutes to learn how to use the solution.“

Thanks to the TH SCOPE web-based concept special software installations become unnecessary and all networks can be accessed remotely from the office.  This saves at least one hour in each case of irregularity because no one has to actually go on site and troubleshoot directly in the plant.  The inventory function is very helpful, too: users can immediately see what parts are currently installed and which components need to be replaced.

“Thanks to the unified diagnostics, switching from PROFIBUS to PROFINET is no problem,” reports Harbich, who expects the diagnostics solution to save a considerable amount of cost in the future. (Pictures courtesy of Salzgitter AG).   TREBING+HIMSTEDT

Sorting Mink Pelts

The overall communications run on PROFIBUS, which the company has been using for several years. The pelt-sorting system has more than 120 PROFIBUS nodes - divided between AS-i gateways, frequency converters, bar-code readers and other equipment. We are in the process of going over to PROFINET

MINK PELT SORTING WITH PROFIBUS AND ASIKopenhagen Fur took machine safety very seriously when a new pelt sorting system comprising 30 stations was installed recently to optimize the sorting process - and thus revenue. The new system was set up around existing measuring equipment, which made it possible to exploit the equipment more effectively.

"It was really most important that we could build up the pelt-sorting system in modules, so that it was scalable in relation to future projects," explained production engineer Janus Tappert. "That would mean we did not have to start from the beginning with every new project."

An ASi solution from Bihl+Wiedemann Nordic ApS was chosen, because AS-i is able to handle the complex machine safety system as well the I/O. "It was also a requirement that all thirty stations should be able to function individually," saMINK PELT SORTING WITH PROFIBUS AND ASIid Tappert, "while being included as part of the overall machine safety system."

The primary communications networks are PROFIBUS-based, which the company has been using for several years. The pelt-sorting system has more than 120 PROFIBUS nodes - divided between AS-i gateways, frequency converters, bar-code readers and other equipment.

Tappert continued: "We are now in the process of building a new production line. The only difference is that we are going over from PROFIBUS to PROFINET. The PROFIBUS network was heavily loaded with a large number of nodes - and PROFINET was its obvious successor.  One of the advantages of PROFINET is that it is possible to get a better loading on the bus system and at the same time achieve an even higher diagnostics level." Another not entirely insignificant advantage of PROFINET is that Kopenhagen Fur's subcontractors can provide remote support through a VPN tunnel. PROFIBUS DENMARK

PI WORLD: news from the Regional PI Associations

SOUTH EAST ASIA

The PROFIBUS/PROFINET Association South East Asia successfully kicked off a series of seminars for 2011 in Vietnam. Events took place at the Intercontinental Hotel in Ho Chi Minh City and at the Hilton Hotel in Hanoi. A total of 250 participants attended.   The seminars were supported by Siemens, Pepperl + Fuchs, Link Vue, Phoenix Contact, Leoni and Belden. They provided live demonstrations to showcase innovative products and solutions at an adjacent microfair. The seminar was held in three parts: new and market updates with the latest number of installed nodes; a PROFIBUS block about Installations and Best Practice, and a PROFINET block with presentations on innovative solutions and the new features such as Redundancy, Shared Device and others. The presentations were delivered in English and Vietnamese which provided additional value to participants. More locations will follow ... in Singapore, Malaysia, Philippines, Indonesia and Thailand. The Chairman of PI is expected to attend one of these. SOUTH EAST ASIA

UK

In June there will be a one day course showing how a PROFINET or PROFIsafe network can be securely and reliably deployed over an Industrial Wireless LAN. This hands-on course covers configuration of Industrial Wireless LAN equipment and explains how to avoid the common pitfalls to successfully deploy an industrial wireless network. More Information from Ann on +44 207 193 8018. The next opportunity to get fully PROFIBUS-trained and certified to Engineer level is in the week of 16th May when MMU presents its Certified PROFIBUS Training Week.  UK EVENTS

NORTH AMERICA

If you're interested in a blogger's view of Hannover Fair visit PI North America's PROFIblogMeanwhile, PROFIBUS and PROFINET training classes continue without let up. The first PROFINET training classes were corkers! In Houston 103 students and 13 exhibitors attended. PROFINET in Process Automation has been added this year and at the seminars we showed how PROFINET can provide the ideal backbone architecture for automation projects that incorporate PROFIBUS, Foundation Fieldbus, DeviceNet and others, as well as providing direct connectivity for PROFINET-enabled non-hazardous area process devices. Seventeen more FREE training class opportunities are scheduled for 2011. MONITOR THIS PAGE to stay abreast of dates and venues. Two more live Webinars are planned, covering the latest developments in PROFINET, including PROFIenergy and PROFINET in Process Automation. Experts from PI North America and the PROFI Interface Center from Johnson City will be presenting and answering questions. VISIT THIS PAGE for more information and to register.  NORTH AMERICA

KOREA

KOREA AUTOMATION WORLD FAIRKPA (Korea PROFIBUS Association) participated in the ‘Automation World 2011’ fair in Seoul during March. A multi-vendor demo showed PROFINET and PROFIBUS devices from member companies and the open connectivity of both protocols. B&R Automation, Deutschmann, Endress+ Hauser, Hilscher, PHOENIX CONTACT, profichip and SIEMENS, Systeme Helmholz participated.  PI Chairman Mr. Freitag attended and helped present a Press Conference and parallel Seminars together with Mr. Chang (SIEMENS Korea) and Mr. Cha (RPA Korea Chairman). This fair is Korea’s only exhibition for the domestic automation industry. It offers an information forum for introducing new products. It pursues innovations through convergence of IT, robots and welding technologies, in addition to promoting existing manufacturing technologies and automation.   kpa@profibus.co.kr  


PROFINEWS is published by PI, a global community supporting technological excellence in industrial automation. It represents PROFIBUS, PROFINET and IO-Link and actively collaborates with other leading automation groups such as ECT, HART, FDI, FF, OPC and WCT.

www.profibus.com or www.profinet.com


PI NEWS

Interbus Integrates

The INTERBUS Club and PI have agreed to integrate INTERBUS into the PI organization. The INTERBUS Club already had decided on PROFINET as its Industrial Ethernet standard and relevant working groups have created an optimal integration concept which is in widespread use. Also, since INTERBUS technology is now fully developed, INTERBUS Club members felt they had achieved their mission. Stefan Körte, current first Chairman of the INTERBUS Club said: “Easy and economical integration of INTERBUS networks into PROFINET ensures that users' existing INTERBUS investments are protected.” PI Chairman Joerg Freitag added: “The migration from INTERBUS to PROFINET makes a logical move.” Over 13 million INTERBUS nodes are thought to be in use worldwide.

PROFIenergy Savings Confirmed

A study by the Institute for Automation & Industrial IT, based at Cologne University of Applied Sciences, confirms potential savings of 50% or more during idle phases as a result of using the PROFIenergy profile. The analysis was carried out on production lines at the Daimler factory in Sindelfingen and the Volkswagen Commercial Vehicles factory in Hanover. Load curves, load distribution, and pause types and durations were analyzed. In addition, the influence of operating modes and pauses were analyzed. Up to 15 measuring points were used, indicating the energy savings potential realized by using PROFIenergy could be in excess of 50%. It also became clear that even unplanned pauses of 3 to 5 minutes duration can be exploited with clever use of PROFIenergy to significantly reduce energy consumption. The first PROFIenergy pilot applications are currently undergoing testing at multiple user sites.

NEW PRODUCTS

Switch for Harsh Environments

PHOENIX CONTACT HARSH ENVIRONMENT SWITCHESThis five-port Ethernet switch has IP67 protection for use in harsh industrial environments. Its housing is only 30mm wide so it can be installed on a standard structural element and be quickly and simply fixed using M6 screws. Integrated priority handling of data according to IEEE 802.1p allows the switch to be used in PROFINET or heterogeneous environments. Accessories including labeling are available for standardized M12 connections.   PHOENIX CONTACT

Isolator for Ethernet

PHOENIX CONTACT ISOLATORThis Isolator protects copper-connected Ethernet participants against potential differences up to 4kV. At data transmission rates of up to 1 Gbit/s, the level of interference immunity in industrial environments is significantly increased. They are installed in front of the network participant to be protected. A power supply is not required. Approvals for railway applications (rolling stock) in accordance with EN 50155 and EN 50121 are available.  PHOENIX CONTACT

PROFItrace integrated

COMBRICKS EMBEDDED MONITORCOMbricks is a modular repeater system that contains a ProfiTrace core for permanently monitoring four PROFIBUS networks.  While the repeaters are driving the bus segments, the ProfiTrace core autonomously monitors the data traffic and warns the user of problems. In essence, this means asset management tools can be integrated in network components and therefore become part of an installation. The condition can be remotely inspected via a standard web browser, allowing installations to be monitored all over the world. PROCENTEC

PROFINET Module

SWITCHED PROFIenergy MODULE FROM SIEMENSThis Switched Ethernet PROFINET module supports the PROFIenergy power management profile to allow the power values of low voltage distribution systems in industrial plants collected with the help of PAC measuring devices to be integrated directly in higher-level automation and power management systems. Thus, power management can be optimized over a PROFINET IO network. Installation, networking and commissioning costs are minimal: the module is simply plugged onto the back of the power monitoring device and, thanks to the integrated Ethernet switch, can be directly connected to the PAC. The module is detected automatically and is programmed using software such as Step 7. SIEMENS

SPIRTA and Security Upgrade

This new SPIRTA tool for easy testing of PROFINET IRT functions is available for free download by PI members from the PI website and can be integrated as a supplementary module in existing PROFINET testers. A test module for evaluating the security behavior of PROFINET devices has also been made available. These run various network load scenarios and evaluate the reaction of the test object, an important aspect when evaluating security quality. Both tools can be used to test intermediate development results, to evaluate reproducible test scenarios and for preliminary certification testing. PI 

Tiger Kit speeds up PROFINET Development

The first certificate for a PROFINET Tiger chip product has been awarded to the TPS-1 ASIC development kit, for conformance classes A, B, and C. Tiger chips will be available in production quantities by the end of 2011. The Tiger kit simplifies the development of PROFINET interfaces and is designed especially for compact devices and drives. Costs are drastically lowered. The chip was developed in partnership with Siemens and is fully compatible with the ERTEC 200 and ERTEC 400 ASICs and their successors. Said PI Chairman Jörg  Freitag: "The Tiger chip supplements available basic technology by rounding out the product range at the lower end of the market. This represents a significant step towards broader distribution of PROFINET." PHOENIX CONTACT

IO-Link Chip

ZMD CHIP FOR IO-LINKZMDI has announced the fourth member of its IO-Link line driver and level shifter IC family. The ZIOL2411 offers two independent I/O channels that meet the physical layer requirements of master, sensor and actuator systems and it is pin- and function-compatible with the ZIOL2401. The ZIOL2411 is a cost-efficient IC without an integrated DC/DC converter and is designed for harsh environments. Starter and Lab Kits are available now, as are chip samples. ZMDI

PROFINET Coupler

BECKHOFF COUPLERThe EK9300 Bus Coupler permits easy connection of EtherCAT Terminals to PROFINET networks. It acts as a PROFINET IO device and has an integrated EtherCAT master, which connects the terminals by auto-configuration. The PROFINET process data are converted in the Bus Coupler into E-bus formats. Terminals and Box modules are directly connectable. BECKHOFF

More Products

Visit our online PRODUCT GUIDE for more PROFIBUS and PROFINET products.

TRAINING CENTER NEWS

GENOA CC becomes TC

GENOA TRAINING CENTER

The Genoa Fieldbus Competence Centre (GFCC) has been accredited as a PROFIBUS and PROFINET PI Training Center (PITC). GFCC is already a PROFIBUS and PROFINET Competence Center (PICC). GFCC thus becomes one of only five PITCs that are able to support all the PROFItech certified classes: i.e. PROFINET Engineer, PROFIBUS Engineer, PROFIBUS Module PA Engineer plus PROFIBUS and PROFINET Installer courses. GFCC is a spin-off from the Genoa University, Electrical Engineering Department, Industrial Automation section. It has more than 20 years of on-site experience and can provide high added-value services ranging from audit and certified training to the on-site diagnosis of industrial networks. Its multilingual staff (Italian, English, French, Spanish and Portuguese) operate worldwide. GFCC

MORE PI NEWS

New book about PROFIBUS

JAMES POWELL PROFIBUS BOOKA PI version of 'PROFIBUS in Process Automation' by James Powell and Harry Vandelinde has been published. It's available in English and German and costs Euro 18 per book for PI members. Non-members price is Euro 36. (Prices exclude tax and shipping.) Reviews include:

“The variety of PROFIBUS applications continues to grow steadily, as does the experience of countless experts. The authors have applied their knowledge in an easy-to-understand manner. This book is a well-prepared appetizer – an excellent introduction to the world of PROFIBUS.” (Jörg Freitag, Chairman of PI)

“Modern device communication is clouded by technical terms and boundary conditions. This book takes PROFIBUS technology and shows that an easy, understandable path through this jungle does exist. Readable and highly recommended!” (Michael Pelz, Clariant Produkte (Deutschland) GmbH and Chairman of NAMUR Working Group 2.6 Fieldbus).

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