PROFINEWS

 
 

PROFINEWS 75 Sept 2010

PI: GROWING IN STATURE

"Recently, at our PI meeting in Rome, I recognized the opportunity to reconsider aspects of our North American operations. As a result the PTO Board in North America has decided to change its name to 'PI North America'" - Michael Bryant, PI Deputy Chairman

It gives me great pleasure to welcome you to the third issue of our new email newsletter 'PROFINEWS'. I've been Executive Director of PTO in North America for more than 16 years and for almost all that time I've been Deputy Chairman of PI as well. I have contributed enthusiastically to the international outlook of PI and have taken pleasure in watching PI grow and mature. The new corporate identity is our latest innovation. Recently, at our PI meeting in Rome, I recognized the opportunity to reconsider aspects of our North American operations, too. As a result the PTO Board in North America has decided to change its name to 'PI North America', to align itself with that globalization process and reinforce the strength of our international presence. We announced the decision at our recent General Assembly Meeting, which also saw key presentations about the progress being made by PROFINET in North America. Two presentations stood out: Siemens described how automotive companies are 'Transitioning to PROFINET' while GE explained more about their decision to place PROFINET at the heart of their solutions portfolio. I am particularly excited by the GE news because it's clear that the company has been working hard behind the scenes following its announcement to support PROFINET some time ago. You can learn more about the GAM and those key presentations below - they signal some very positive developments for PROFINET in coming years.

Michael Bryant, PI Deputy Chairman

PI NEWS

PI Conference on Automation and Energy Efficiency

PI Conference

PI kindly invites you to the 2011 PI Conference being held on February 15-16, 2011 in Karlsruhe, Germany, when the theme will be "Automation & Energy Efficiency." The Conference will be in German and the main topics will be the latest trends and developments in automation as well as energy efficiency. The Call for Papers invites all interested persons within PI to submit abstracts (English abstracts and PowerPoints will be accepted). The head of the Conference Program Committee is Professor Dr. Frithjof Klasen (right) from the Institute for Automation & Industrial IT (AIT) at the Cologne University of Applied Sciences, which is a PROFINET PICC. More details from www.pi-conference.com

 

'All Things PROFINET' Web Site Launched

A new web site dedicated to PROFINET has been launched by PI North America. Called 'All Things PROFINET', the site is designed as a single entry point for prospective users and developers of PROFINET products and systems.

It answers the 'how to' questions faced by PROFINET newbies and is structured so that different types of users can find a quick route to the information they need. Signposts for End Users, OEMs and Device Developers provide a logical route into and through the site, with 'job title' choices acting as the primary guide mechanism. Everyone, from control engineers to IT managers, is catered to.

The site is a user-friendly resource that focuses on benefits and delivers easy access to solutions. Links to deeper technical topics are provided. Visit www.allthingsprofinet.com. The site is being continuously improved and feedback is welcomed.

Commissioning Guideline for PROFINET

The new Commissioning Guideline for PROFINET is available for members and non-members from the PI Website, together with checklists in Word format for individual adaptation. This guideline, and the existing guideline 'Cabling and Assembly', form part of the 'Installation Guidelines for PROFINET', which are intended to assist the correct installation and commissioning of PROFINET networks. Background knowledge about PROFINET mounting and cabling is not required although a basic technical knowledge of electrical installation is assumed. Download here.

APPLICATION 1

BEST IN CLASS BLENDING

Australia's largest manufacturer of lubricants - Australasian Lubricants Manufacturing Company (ALMC) - was recently awarded the Buker Class A ERP certificate for demonstrating best in class operating performance. PROFIBUS instrumentation is being utilized.

ALMC supplies more than half the lubricant demand in Australia. The company’s products include engine oils, transmission fluids, gearbox oils, hydraulic oils, oil based process and cutting fluids, agricultural spray oils and grease.

In recent blending and filling plant upgrades, ALMC used Endress+Hauser’s field instrumentation integrated into a PROFIBUS DP network to significantly improve production yields and fulfill the stringent performance criteria for the Buker certification process.

14 tanks at ALMC’s Lytton and Fremantle sites were fitted with Endress+Hauser’s Levelflex FMP40 guided microwave level monitoring devices, supported by Liquiphant high and low level switches, and Omnigrad temperature sensors and transmitters.  Optimizing the level to volume measurements in the storage tanks ensured that there are always sufficient quantities of each component to meet customer requirements. This also reduces the possibility of overstocking.

Endress + Hauser ALMCIn addition, Endress+Hauser’s Promass Coriolis mass flow meters are used to manage the blending of the final product.  Prior to the installation of Promass, entrapped air in the blend was causing quality issues.  However, Promass Coriolis mass flow meters are able to measure accurately and reliably even under difficult conditions such as these.

As a result of the upgrade, production reliability increased from 93% to almost 100%, and ALMC was awarded a Class A Buker certification. ALMC is the only lubricant manufacturer in the world to achieve this certification. ENDRESS + HAUSER

APPLICATION 2

SAVE MONEY WITH IO-LINK

Special machine builder SMR has developed a machine to install valves for a supplier of a well-known household appliance manufacturer. The company utilizes the advantages of IO-Link and the result is much simplified wiring, which saves enormous amounts of time and money.

The company uses the advantages of the IO-Link interface to economically connect both IO-Link-capable sensors and actuators as well as standard sensors on a valve installation system to the machine controller. Sensor specialist and connectivity provider Balluff from Neuhausen a. d. Fildern supplies the IO-Link components.

"With IO-Link, the laborious parallel wiring of machines and systems is no longer necessary, which saves an enormous amount of time," said said Christian Wüst, Managing Director of SMR Sondermaschinen. "With IO-Link, we have more time to test the machine and to prepare for final inspection. This provides us with precisely the buffer we need as a special machine manufacturer."

At the core of the installation are Balluff IO-Link masters which make the IO-Link-capable devices available to the control level via PROFIBUS. Each has four IO-Link ports and conventional three-wire standard cable is used.

Even with standard sensors, IO-Link dramatically reduces the amount of time needed for installation. Sensor hubs collect the signals of the switching sensors and bundle eight to 16 inputs on an IO-Link port so that they are available to the machine controller via IO-Link and the master.

IO-Link valve block plugs of type BNI IOL-75x used by SMR connect the eight double valves of the installed valve blocks to the nearest IO-Link master port with a three-wire sensor cable. Serial communication to the parallel outputs is handled by the intelligence integrated in the plug. Instead of using a cable containing many wires for parallel wiring, a simple connection that can be attached by the installer is used.

Since each module has its own sensor hub and master they are all completely independent. "This gives us enormous advantages," explained Wüst. "To prepare the individual modules for transport, all we have to do is undo a few plug connections. Thanks to IO-Link, we don't have to detach cables or make plug connectors. A mechanic can now do this work alone on-site." BALLUFF

PI WORLD

BRAZIL

ASSOCIAÇÃO PROFIBUS Brazil organized four workshops about PROFINET recently - in São Paulo city, the São Carlos PROFIBUS Competence Center and two in the south of the country. The events were directed at professionals in engineering, research and development of national companies. Further lectures were held on PROFIBUS at the IBP Brazilian Petroleum Institute in July, also at the ISA EXPO Campinas and the Brazilian Fair and Seminar of Mechanical Engineering and Industrial Automation. BRAZIL

DENMARK

The Danish PROFIBUS Organization hosted a Scandanavian Workshop presented by Manfred Popp of ComDec, a PICC in Germany. More than 40 participants attended. Electronic manufacturers were particularly interested in how they could integrate PROFINET solutions. 10 representatives attended from each of Sweden and Norway, with more than 20 coming from Denmark and Germany. HMS, AB, KW-Software and Softing supported the event. DENMARK

INDIA

India PROFIBUS PROFINET AssociationThe Indian PROFIBUS, PROFINET Association (IPA) began a series of road shows called ‘PROFIBUS, PROFINET Day’ in June. The series was inaugurated by PI Chairman Joerg Freitag in Delhi, followed by events in Mumbai, Bangalore, Chennai and Hyderabad. Mr Vishwanath was the Guest of Honor at Hyderabad, General Manager of the Control and Automation Division of ECIL (left, being honored by Dileep Miskin, center, of IPA). At Mumbai, Mr B R Mehta of Reliance was honored. The first edition of the IPA Newsletter has just been published. INDIA

SWITZERLAND

IO-Link Technology Days are being organized by MSC Gleichmann Schweiz, HMT microelectronic and MESCO Engineering in September and December. An overview of the IO-Link Consortium will be presented along with hardware and software elements of IO-Link and the testing requirements for conformity.  Component manufacturers will present products for developing IO-Link devices.

JAPAN

Japan PROFIBUS Organization seminarThe Japanese PROFIBUS Organization (JPO) held its annual "PROFIBUS & PROFINET Day" in Tokyo in June. More than 200 visitors attended, 25% more than expected! PROFIBUS DP with Safety, PROFIBUS PA with asset management and PROFINET were presented, together with nine seminars on the latest product developments and application examples. 24 JPO member companies and 2 Associations supported the event.  JAPAN

UK

The next opportunity to get PROFIBUS trained and certified will be at MMU's Certified Training Week, September 20-24th. Following a new format designed to help candidates reach their fullest potential in just a week, the schedule covers the Certified PROFIBUS Installer course - which is pre-requisite - the Commissioning & Maintenance module and finally the Certified PROFIBUS Engineer Course. Each course can be taken individually or as part of the full set, depending on a candidate's qualifications and ability. In October, a Certified PROFINET Engineer course will be held. admin@uk.profibus.com. UK

SWEDEN

The Swedish PROFIBUS/PROFINET Group is now preparing for the Scanautomatic Fair in Gothenburg 26-28 October. With help from PI Chairman Joerg Freitag the aim is to show Scandinavian industry how PROFIenergy can save money and the environment! With seminars and a product display in a large booth the Group expects visitors to attend from Norway and Denmark too, thanks to the short distance between Gothenburg, Oslo and Copenhagen. SWEDEN

NORTH AMERICA

Emerson's Cahil on Social MediaAfter the enforced virtual (on-line) meeting of 2009, more than 60 delegates from PI member companies gathered in Scottsdale in August, for two days of technology discussions and networking. Day 1 focused on PI and PROFINET, with the announcement that PTO's name is to be changed to PI North America being top of the agenda, along with the launch of the 'All Things PROFINET' web site (see stories above).

Pride of place on Day 1 went to Emerson's Jim Cahill (right) who explained how his company was taking advantage of social media like Twitter, Facebook and LinkedIn to stimulate new business and enhance existing customer relationships.

But it was Day 2 that really impressed, with two presentations shedding light on aspects of PROFINET adoption. The first, by Jim Remski of Siemens and entitled 'Transitioning to PROFINET' covered what automotive companies look for when purchasing automation systems, how they decide what to purchase, what procedures are involved and how they interface with their suppliers.

GE's Connie Chick talking about PROFINETConnie Chick then unveiled more details of GE Intelligent Platform's support for PROFINET. GE has been working to integrate PROFINET across its products, systems and solutions and Chick explained the first reason that GE chose PROFINET is because it's an open protocol developed by global players, which means global presence is backed up by local knowledge. Better access to real time plant floor data is also enabled with PROFINET, she said, "taking the worry out of volume, latency and frequency." Reasons 3 and 4 are that easy installation allows deeper focus on customer needs, and the fact that PI is a forum for customer and vendor collaborations keeps ideas fresh and allows continuous improvement. PROFINET is being integrated into GE's PACSystems architecture now, and will be used with Proficy software and GE's hot standby redundancy systems.

Chick used three applications area to illustrate where PROFINET will deliver value for GE's customers. In Water Treatment, PROFINET is expected to bring up to 15% cost savings while adding diagnostics and improved MTTR; in Energy she sees easy upgradability and operational enhancement as the keys; in Oil and Gas Distribution, it is the ease of connection, improved installation and maintenance which are the prime benefits.

Additionally, pointing out that GE products are used in the production of two-thirds of all cars manufactured in North America, she said that easier installation and maintenance are what count there, plus the fact that a 5% increase in production is expected for GE's material handling systems. "We have a great solutions portfolio that is about to become even better with PROFINET!" she said. GE is rolling out pilot products with select customers now and the full suite of solutions will soon be available.

Also keenly listened to were presentations about how to implement PROFINET using ASICS and FPGAs, with Siemens, Hilscher, Innovasic and Freescale explaining their offerings. PI North America.


PROFINEWS is published by PI, a global community supporting technological excellence in industrial automation. It represents PROFIBUS, PROFINET and IO-Link and actively collaborates with other leading automation groups such as ECT, HART, FDI, FF, OPC and WCT.

www.profibus.com or www.profinet.com


NEW PRODUCTS

Diagnostic Plug

Comsoft Diagnostic PlugThis mini-sized diagnostic tool is for permanently monitoring PROFIBUS networks. It takes the form of a PROFIBUS plug and is directly energized by the bus. Data traffic is continuously monitored for typical communication errors as well as device-specific diagnostic messages. Errors are indicated by status LEDs and can be reported via an alarm contact to control systems. COMSOFT

Micro Motion Meters get PROFIBUS DP

Micro Motion meters get PROFIBUS DPEmerson Process Management's Micro Motion F-Series compact Coriolis meters are now available with PROFIBUS DP and Smart Meter Verification, an easy-to-use configuration tool that delivers assurance of the structural and measurement integrity of the meter. These new capabilities are enabled by connectivity to the enhanced core processor and 2400S transmitter, both powered by Micro Motion next-generation MVDT (multi-variable digital) processing technology, which enables superior stability and meter performance. EMERSON PROCESS MANAGEMENT.

PROFIBUS Interface for Position Sensors

Balluu Position Sensor InterfaceBalluff's PROFIBUS/Micropulse interface block enables up to four Micropulse linear position transducers to be connected on a single PROFIBUS node. The interface block also has four extra inputs for discrete or analog sensors. Up to 15 position magnets can be used on on each transducer with detailed diagnostic feedback over PROFIBUS. The interface combines discrete, analog, and linear positioning devices into one PROFIBUS node. BALLUFF.

New Diagnostics Suite for PROFIBUS

Softing Diagnostics SuiteSofting has a new unified PROFIBUS Diagnostic Suite, V2.02, which offers one-click PROFIBUS diagnostics with a clear, easy-to-understand display of network health. It can be downloaded here to update current diagnostic toolsets and is free of charge and software license. A "Quick-Test" button initiates a full analysis of the network. Critical conditions are color-coded and the user has quick access to additional information. The package supports all Softing's diagnostic products. SOFTING.

Fieldbus I/O Station is Modular

Cube20 is a PROFIBUS I/O station which enables 488 I/Os to be placed on just 90 centimeters of DIN rail. It includes a diagnostic system and features a signal status and error display located directly at the connecting terminal. Modules are galvanically separated and have an integrated power-supply terminal to simplify the implementation of different potential groups. Cube20 can be operated as a stand-alone unit or in combination with Cube67. It is possible to exchange buses without changing the system. MURRELEKTRONIK

PROFINET Bus Coupler

Phoenix Contact Bus CouplerThis new I/O bus coupler for PROFINET serves as a link between the I/O level and Ethernet. It is designed to connect up to 62 or 16 functional units to the network via an SCRJ plug connector. The Ethernet and I/O-specific LEDs ensure quick commissioning and easy diagnostics.  PHOENIX CONTACT.

In-Line PROFIBUS Phototometers

E+H UV SensorEndress+Hauser has a new UV sensor and Memograph transmitter with built-in PROFIBUS connectivity for the in-line measurement of UV absorption. A built-in reference channel and an optimized measuring filter permit extremely precise, linear and reproducible measurement. The Easycal sensor system and the precision optical path length adjustment tool allow liquid-free in-line calibration. Available are FM and ATEX approved lamp housings for hazardous area applications. ENDRESS + HAUSER.

Evaluation Kit for PROFINET Stack

Softing Evaluation Kit for PROFINETSofting has a new evaluation kit for integrating PROFINET into devices. The hardware consists of a base board and an Altera Cyclone III FPGA module which provides huge flexibility. Various peripheral interfaces are available to test different integration possibilities. Today, the product supports PROFINET IO Device Conformance Class A and B. Support of Conformance Class C will be available next year. A PLC program for communicating with the Evaluation Kit, example programs and documentation are included. The protocol software is portable and can be used in other environments. SOFTING

Compact RFID System has IO-Link

Balluff RFID systems based on IO-LinkBalluff BIS M series RFID systems now feature an IO-Link interface. Up to four read/write heads can be integrated into the control level "plug and play" using an IO-Link Master, with no additional managing unit. With a large variety of rugged data carrier types and read/write heads systems operate without contact and are wear-free. They are ideal wherever low data amounts are needed for traceability. Specially designed for harsh environments, the systems provide virtually unlimited read/write cycles for flexible, fast communication even over long distances. BALLUFF

Enhanced ControlLogix Support

Prosoft CompactLogix SupportProsoft's PROFIBUS DP Master V1 module communication module for the CompactLogix platform is now equipped with CIPconnect, a feature that allows a PC to connect via a 1769-L35E or L32E module. With CIPconnect, users are able to configure the PROFIBUS master module and network from a PC using the ProSoft Configuration Builder (PCB). Users are also able to view diagnostic information, upload files, and download files.  PROSOFT TECHNOLOGY

More Products

To learn more about 2000+ other PROFINET and PROFIBUS products, visit our online PRODUCT GUIDE

PI News

PROFIBUS Planning Guideline

Planning GuidelinePI has published a 'PROFIBUS Guideline for Planning'. It's the third of a three volume 'Installation Guide'. The first two volumes - 'Cabling and Assembly Guideline' and 'Commissioning Guideline' - have been available for sometime. The volumes cover PROFIBUS DP and PROFIBUS PA. In addition to providing support for the plant topology definition, the guideline covers the selection of cable types and plug connectors, the planning of copper and optical transmission lines, tips for estimating bus cycle times and information regarding shielding and grounding. There's also a template for planning and documenting plants. A pdf is available here for free download.

PROFINET in Process

The special capabilities needed by PROFINET to make it fully acceptable to the process industries are being specified now by PI Working Groups and nearing review. They should be released early in 2011. PROFINET supplements PROFIBUS in hazardous environments by providing a high-speed, high-bandwidth backbone for PROFIBUS PA (and other networks) while providing immediate connectivity for drives and discrete IO. The specialist process automation requirements being addressed are: Proxies, 'Configuration in Run' (CiR), Time Sync / Time Stamping and Scalable Redundancy. PI North America member GE is participating in the Working Groups to help develop these capabilities.

MEMBER NEWS

White Paper

A new White Paper from HMS gives a quick overview of PROFINET and points out what needs to be taken into account for a successful migration from PROFIBUS to PROFINET. It shows the main differences between the two and points out their common ground. It also gives a basic overview of the key functions and features of PROFINET without getting lost in bits and bytes. The White Paper is available in English here.