PROFINEWS

 
 

PROFINEWS 74 June 2010

PI: A Major Force in Automation

Welcome to the second issue of our new email version of PROFINEWS. I have just returned from the 23rd Annual Meeting of PI Chairmen in Rome and I can tell you that many exciting strategies are falling into place around the world right now. Following a major web development project, your local Regional PI Association office can now create its own unique web presence at www.profibus.com and I am sure you'll soon be seeing the results of that initiative. Our new corporate image is being implemented widely and the PI brand is becoming stronger than ever as a result. The economic crisis of the past 2 years appears not to have dented our technological progress and PROFIBUS continues to be the most successful fieldbus the world has seen. PROFINET is following virtually the same growth curve so PI is fast becoming a major force in automation today. Future plans include extending our reach geographically, with the Middle East being our next target. Other plans will roll out over the next 12 months and we’ll keep you informed as these become public. It’s an exciting time to be involved in automation - particularly within the PI community. I invite everyone, especially those who have still not taken the step into our world of networking, to join us. Finally, I wish you all the success you wish yourselves in whatever role you play at the moment.

Jörg Freitag, PI Chairman

PI NEWS

PI Chairmen meet in Rome

  

The 22nd Annual PI Meeting of Regional PI Association (RPA) Chairmen, which took place in Rome mid-June, was attended by a total of 26 delegates, including 14 RPA Chairmen. In a packed 3-day agenda, a range of technical and organizational topics was discussed.

 

One early task for the meeting was to elect a new PI Deputy Chairman. The previous deputy – Michael Bryant from PTO in North America – said he was happy to stand again and was duly re-elected.

 

Marketing reports were presented by Germany and USA and reports from RPA Chairmen included one from the new China PROFIBUS&PROFINET Association (CPA) based at ITEI in Beijing. New CPA Chairman Wang Haibin demonstrated his excellent command of the English language as he spoke of the CPA's plans.

 

Paula Doyle, from Ireland but currently working in Dubai, told the meeting that she was aiming to have an RPA established there shortly to cover Middle Eastern countries. She later thanked delegates for giving her with such a warm welcome, and for the help and advice she had received from the PI community. (See also story right).

 

A major role was played by Xaver Schmidt, head of the PROFINET Marketing Working Group, who needed several sessions to cover the full extent of its current work.  A comprehensive overview of latest marketing support publications was provided, followed by a review of a comprehensive draft marketing slide set which is flexible enough to cover all needs.

 

Technical updates delivered by Schmidt included the current status of PROFINET standardization and latest technical developments, including the recently announced Tiger chip from Phoenix Contact which not only supports all existing PROFINET standards, but also the updated PROFINET specification to be announced in August. Tiger is a cost-effective single chip PROFINET interface designed primarily for use in compact IO and drives applications.

 

Schmidt also gave a presentation on PROFIenergy, PI’s latest PROFINET profile for managing energy consumption better by switching end devices over the network in response to pause conditions such as weekends and holidays. PROFIenergy can also be used to monitor energy consumption. The meeting was advised that a project to quantify the savings possible from PROFIenergy had been initiated. Delegates were then invited to participate in a workshop to determine how PROFIenergy can be marketed worldwide.

 

The third day included an overview of IO-Link, the point to point communication standard for sensors and actuators that PI has been instrumental in getting off the ground. USA seminars have been successfully implemented.

 

The final sessions were devoted to new web developments at www.profibus.com, including the latest RPA pages that are designed to be managed by RPA Chairmen themselves using a Content Management System that allows considerable flexibility for each country to create and maintain their own sections. 

 

A second workshop on the final day focused on strategy, during which ‘blue sky’ thinking was encouraged in an effort to see how PI can offer new benefits to its members. A range of suggestions emerged, though the consensus was that full day session devoted to the topic was necessary. This will be held during a future PI meeting.

 

PI Italia hosted the meeting and provided excellent hospitality and organization throughout. Ciao!

 

APPLICATIONS

60% savings through using IO-Link

When Ingersoll CM Systems, Inc. of Midland, MI, USA decided to build their next generation deep fillet rolling machine, they were looking to create a more modular and expandable machine that would allow their customers to easily keep pace with evolving crankshaft sizes. Used in rough machining production to strengthen and straighten journals, a deep fillet rolling machine increases the fatigue strength of a crankshaft by up to 3 times.

 

Ingersoll’s deep fillet rolling machines are recognized as a world leader in crankshaft manufacturing.  After evaluating and testing several I/O networking options in the market, Ingersoll determined that Balluff’s new IO-Link solution would be the best option for decreasing costs and the number of components per machine.

 

Gary Munger, Controls Engineering Manager for Ingersoll, said “The IO-Link solution resulted in 60% cost savings compared with our previous I/O modules. The savings came from reducing the number of components used in the machine and by using the more economical IO-Link hubs.” Gary added: “Reducing the number and complexity of the components also reduces the possibility of failure.”

 

IO-Link is an open, economical technology that allows for the expansion of networked I/O devices. By using low cost, standard M12 cables, the point-to-point wiring is the most cost-effective available. Balluff’s IO-Link hubs contain only the I/O circuits without the cost of the full network protocol.

 

The process of switching a machine’s networking architecture can sometimes be a difficult and daunting task. By using IO-Link as an expansion network, Ingersoll’s PROFIBUS architecture was maintained.

 

“Balluff supplied evaluation units for benchmark testing and the entire transition process was a relatively smooth and easy one,” said Gary Munger. "By building this new generation of deep fillet machines using IO-Link technology, Ingersoll is able to pass on significant cost savings to its customers." BALLUFF

PI WORLD

INDIA

UL Group has been accredited with the first PI Competence Centre (PICC) in India, joining the network of 37 other PICC’s operating in 22 countries. PI Competence Centers (PICC’s) play an essential role in supporting first-time developers, users, integrators and OEMs of PROFIBUS and PROFINET devices and systems. A PICC is governed by 'Quality of Services’ Agreement that ensures technical excellence and non-partisan service. Formalized training courses are delivered by the PICC to help attendees become accredited engineers or installers of PROFIBUS and PROFINET equipment. Successful attendees clearing the final tests receive an official PROFIBUS Certified Engineer or Certified Installer Certificate. The courses provide a mixture of theory and ‘hands-on’ problem-solving exercises. The PICC also provides diagnostic services for PROFIBUS installations using the latest diagnostic tools and supports the local Regional PI Association (RPA) - Indian PROFIBUS PROFINET Association (IPA).  india@profibus.com

CHINA

The new China PROFIBUS&PROFINET Association (CPA) was founded on March 24, 2010 in Beijing to strengthen future PROFIBUS and PROFINET activities there. More than 30 Chinese experts from vendor companies, institutes and universities attended the first meeting which was hosted by the Instrument Technology & Economy Institute P.R.China (ITEI). During the meeting, PI Chairman Jörg Freitag, Deputy Chairman Michael Bryant and ITEI president Mr. Ouyang Jinsong expressed their support. Mr. Freitag gave presentations about the latest technologies and prospects for PROFIBUS and PROFINET and emphasized the importance of the foundation of CPA. At the end of the meeting he declared the foundation of CPA and stated that it will be the only RPA in China that will be accepted and supported by PI in the future. Experts at the meeting expressed their wish that the new CPA should absorb all kinds of memberships and also extend the influence of and provide a continual technology platform for users in China. CPA aims to strengthen the understanding and promotion of PROFIBUS and PROFINET in China, and promote PROFIBUS and PROFINET technologies in factory, building and process automation. It will also provide improved services to vendors, suppliers, integrators and end users, and promote and help support Chinese companies who wish to develop PROFIBUS and PROFINET products. CHINA

JAPAN

This year the Japanese PROFIBUS Organization is holding its annual 'Day' seminar in Tokyo on June 30. It is the 5th consecutive annual 'Day' event and this year JPO will change the name to "PROFIBUS & PROFINET Day", to better reflect the content. 23 member companies and two Associations will take part. (Last year 15 member companies and two Associations joined the event). JPO will show PROFIBUS DP/PA and PROFINET multi-vendor demonstration systems with products from members on working demo. There are also 9 seminars about product development, plus product information and application stories about the full range of PI technologies. JPO expects more than 150 visitors to attend. JAPAN

UK

The next PROFIBUS and PROFINET User Group conference is being held at the end of June. It will include papers discussing radio communications suitable for factory and process automation, and cover case studies of applications where wireless techniques have already been applied. The conference is scheduled for 29-30 June, at the Stratford Manor Hotel in Warwickshire. Functional safety over wireless will also be included. Workshops are being held in parallel with the main lectures, during which PROFIBUS Competence Centre instructors will show how to use diagnostics tools to identify site wiring or equipment problems. There are exhibitions by major suppliers and equipment vendors. UK

NORTH AMERICA

Planning for the PTO's General Assembly Meeting continue apace. The GAM is on August 3 - 5 and this year is a 'real' event in Scottsdale, AZ, following the virtual, on-line, event of 2009. This year is PTO's 16th anniversary and some exciting agenda items are expected. Meanwhile, PTO's series of one-day free training events continues to attract a growing number of attendees. IO-Link is making good progress too. A new web site devoted to PROFINET is under construction. This is intended to make it easy to understand and use PROFINET, with special navigation features according to what company type you belong to or job title you hold. PTO hopes to debut this at the GAM. PTO


PROFINEWS is published by PI, a global community supporting technological excellence in industrial automation. It represents PROFIBUS, PROFINET and IO-Link and actively collaborates with other leading automation groups such as ECT, HART, FDI, FF, OPC and WCT.

www.profibus.com or www.profinet.com


NEW PRODUCTS

PROFIBUS support for AMS Suite

Emerson Process Management has added PROFIBUS support to its AMS Suite when used with its DeltaV digital automation system. AMS Device Manager v11 now provides a single application for managing field devices using HART, FOUNDATION Fieldbus, PROFIBUS DP, and IEC 62591 (WirelessHART) communications. Adding PROFIBUS DP support enables users to remotely access diagnostics and configurations from PROFIBUS devices such as motor starters, drives, MCCs, and other high value equipment. By having a central point to actively manage assets, users can take advantage of predictive diagnostics and remote configuration to improve equipment reliability and availability. EMERSON PROCESS MANAGEMENT

New Chip-based PROFINET Solution

Innovasic Semiconductor has announced its new RapID Platform connectivity solution for PROFINET RT. Engineers can now download everything they need to integrate PROFINET into devices. This risk-free, no cost evaluation kit is fully functional and pre-tested for PROFINET conformance. "Innovasic's new RapID Platform is a first," said Keith Prettyjohns, Innovasic's CEO. "Engineers can now quickly and easily add Profinet to their products without re-inventing the wheel." A license fee applies only if the platform is used in production. The solution uses Innovasic's fido1100 communication controller to handle the PROFINET traffic. This either acts as a "network processor" alongside a host microcontroller or it can be used as a standalone solution. Innovasic also has a new web-based Developer Portal to support the RapidID package. INNOVASIC SEMICONDUCTOR.

Tiger4September

Phoenix Contact plans to make prototypes of its TPS-1 chip available in September 2010.  Otherwise known as ‘Tiger’, TPS-1 is a highly integrated single chip ASIC for easy connection of compact devices and drives to PROFINET controllers. The device supports RT and IRT functionality and is fully compatible with current PROFINET specifications. It will also meet the V2.3 specification expected shortly. In collaboration with Siemens, Phoenix Contact contributed its experience of Interbus to the development and also incorporated new ideas.  Tiger makes the connection of smaller and simpler field devices to PROFINET cost-effective for the first time.  PHOENIX CONTACT

CommDTM for ProfiTrace

PROCENTEC's ProfiTrace diagnostics tool has been enhanced with a CommDTM, meaning it’s now possible to parameterize PROFIBUS devices using plant asset management tools like FieldCare and PACTware direct from the ProfiTrace platform. The regular ProfiTrace functions like message recording, signal analysis, DP master functions and OPC can be used simultaneously with the DTM. Thousands of users are using PROFItrace daily. ProfiTrace has a community on LinkedIN which is used for FAQs, application stories and news. PROCENTEC

PROFIBUS Master for ControlLogix

The PROFIBUS DPV1 Master Communication Module is a powerful communication interface for Rockwell Automation ControlLogix platforms. Acyclic parameter data can be transferred with Class 1 or Class 2 DP-V1 services, allowing processors to easily communicate with slave devices supporting PROFIBUS DP-V0/V1 protocols. The Communication Module is CIPconnect-enabled. ProSoft offers a range of PROFIBUS DP-V0/V1 solutions for ControlLogix, CompactLogix, and SLC platforms. FDT/DTM support is available, as well as stand-alone gateway solutions. PROSOFT TECHNOLOGY

More Products

To learn more about 2000+ other PROFINET and PROFIBUS products, visit our online PRODUCT GUIDE

PI News

Paula prepares for Dubai

Attempts to establish Regional PI Association (RPA) in the key Middle East area have not so far proved fruitful ... but that’s all about to change! Paula Doyle from Ireland has recently taken up a new job in Dubai with Siemens and part of her mission is to set up an official RPA (Regional PI Association) as soon as possible. Paula is from Limerick in Ireland, where she gained her PhD. For the past four years she’s been in Scandinavia developing new control products for ABB. Her position with Siemens in Dubai is firmly centred on PROFIBUS and will allow her to focus her marketing skills on helping PI expand in the Middle East, a key area that deserves more support from the PI community. Her presence at the 23rd PI Meeting in Rome (see full report left) gave her the chance to meet current RPA Chairmen and to find out 'how they did it'. We’ll keep you informed of Paula’s progress.

New Brochures

A completely new marketing brochure for PROFIenergy has been published, along with four other updated brochures covering PROFINET, PROFIBUS PA, PROFIdrive and PROFIsafe. All comply with the latest corporate design of PI and are available for download in pdf format FROM HERE

On Line Product Guide Improved

The online Product Guide of PROFIBUS and PROFINET products has been revised to improve usability. By reducing the selection criteria, products can be found much more easily. For vendors product data can also be entered faster. In addition the presentation of certified products has been improved, to facilitate identification. The Product Guide is a free and well-proven benefit for members and users. The Guide is kept fully up to date by vendor members themselves. PRODUCT GUIDE

MEMBER NEWS

Award for Innovation

profichip GmbH from Germany has received an award for its proficonn chip – the smallest PROFIBUS DP Interface module worldwide. The award was the Innovation Prize 2010 in the hardware category of the prestigious ‘Initiative Mittelstand’ awards presented at the recent CEBIT fair. proficonn interface modules enable easy and immediate hardware integration of a PROFIBUS DP slave interface. The module contains the PROFIBUS protocol and the complete RS485 interface including DC/DC transducer, dc decoupling and RS485 driver.  PROFICHIP

Workshops in China

On 12. March 2010 the first ever PROFIBUS Product Developer Workshop took place in Shenzen, in the south of China. The event was organized by profichip China one day after the SPS Industrial Automation Fair in Guangzhou. In the one day sessions over 30 engineers were trained how to start developing a PROFIBUS product. Main topics were: the software and hardware structure of an integrated PROFIBUS interface, the differences between DP-V0, DP-V1 and DP-V2 protocols, PROFIBUS ASIC's from profichip GmbH, the RS485 physical interface design, and PROFIBUS tools. PROFICHIP